Quality checks for custom silicone products, molded components, multi-material assemblies and packaged goods — from sample confirmation through production and final shipment inspection. Inspection points are defined according to the approved sample, drawings, specifications and confirmed project requirements.
QC ACROSS THE PROJECT
Review incoming silicone materials, plastic or metal components, hardware and packaging items where required.
Check dimensions, appearance, color, hardness, fit and function against the confirmed project requirements.
Monitor critical product characteristics during molding, trimming, assembly or production.
Check component matching, fit, orientation, hardware installation and product completion.
Check labels, accessories, quantity, packaging condition and set completeness.
Review finished products against the approved sample and confirmed shipment requirements before release.
INSPECTION REFERENCE
Inspection criteria should be agreed during product development and sampling so that production and final inspection use the same confirmed reference.
The approved sample is the primary reference.
Drawings with key dimensions and requirements.
CAD data used for geometry confirmation.
Dimensions agreed during development and sampling.
Confirmed color references for comparison.
Material and hardness per specification.
Assembly scope and sequence per project.
Packaging format and set definition.
Customer-defined checkpoints added to the plan.
PRODUCT CHECKS
Checked against the confirmed dimensions.
Hardness confirmed against the specification.
Color compared against the approved reference.
Surface quality consistent with the approved sample.
Flash kept within the agreed allowance.
Parting line finished per agreed surfaces.
Molded details and logos remain legible.
Function checked against the requirement.
Fit confirmed against mating parts.
Visual condition reviewed before release.
MULTI-MATERIAL & ASSEMBLY
Multi-material products require both individual component checks and final assembled-product confirmation.
Inserts positioned as designed.
Coverage matches the confirmed geometry.
Interfaces fit as approved on samples.
Connections hold as designed.
Parts oriented correctly at assembly.
Hardware positioned per the design.
Straps and textile installed per the design.
Assembled products checked for function.
PACKAGING & KITS
Products match the confirmed list.
SKU matches the order.
Quantities verified per set.
Accessories included per the set definition.
Labels and barcodes applied per requirement.
Cards included where required.
Packaging clean and intact.
Carton marking per shipment requirement.
Sets complete per the confirmed list.
Products protected for shipment.
COLOR & APPEARANCE
Appearance requirements should be confirmed during sampling before repeat production begins.
Confirmed references used for comparison.
Color compared against the approved reference.
Texture matches the confirmed sample.
Finish reviewed against the approved sample.
Logos checked for clarity and placement.
Printed details checked per requirement.
Visual defects reviewed against agreed criteria.
Surfaces checked clean before packing.
DIMENSIONS & FIT
Critical dimensions and fit points depend on the product and should be confirmed before tooling and sample approval.
Key dimensions checked per drawing.
Tolerances agreed during development.
Fit confirmed against mating parts.
Interfaces checked at assembly.
Sealing and contact areas checked.
Grip areas checked for feel.
Moving parts checked for function.
Accessories fit as intended.
REPEAT PRODUCTION
Approved samples and confirmed specifications are used as the reference for future OEM/ODM production runs. Repeat production is reviewed against the same confirmed reference used for the approved project.
Materials and components consistent across runs.
Color compared against the approved reference.
Dimensions checked against the confirmed drawing.
Surface finish consistent with the approved sample.
Assembly follows the confirmed sequence.
Packaging matches the confirmed format.
Final appearance reviewed before release.
ISSUE HANDLING
Project-specific follow-up is based on the confirmed product and quality requirements.
The issue is identified and described clearly.
Affected products are separated from the run.
The requirement is confirmed against the approved reference.
The cause is reviewed with the relevant process step.
Rework or correction is applied where appropriate.
Corrected products are re-inspected against the same criteria.
BY PROJECT TYPE
Inspection emphasis adapted to each project type.
Checks for finished consumer products and sets.
Fit and function checks around existing products.
Appearance, labeling and set completeness.
Dimensions, tolerance and function checks.
Component, interface and assembly checks.
Repeat consistency against approved references.
RELATED CAPABILITIES
Related manufacturing capabilities across the ESKY workflow.
Compression and transfer molding for silicone products and components.
Liquid silicone rubber molding for detailed geometry and repeat production.
Silicone overmolded onto plastic structures for grip, sealing and assembly.
Dedicated tooling and sampling built around the confirmed design.
Product development combining silicone with plastic, metal and other components.
Assembly, kitting and packaging coordinated per program.
FAQS
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PROJECT INTAKE
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